ORIGINAL RESEARCH
Partial Substitution of Lime-Dried Sludge as a Flux for Cement Sintering Ingredients
Wei Xu 1,2
,
 
Fei Li 3
,
 
 
 
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1
Shanghai Shenhuan Environment Engineering Co., Ltd. Shanghai 200092, China
 
2
Shanghai Construction Environmental Technology Co., Ltd. Shanghai 200063, China
 
3
Eco-Environmental Science Research and Design Institute of Zhejiang Province, Hangzhou 310007, PR China
 
4
State Key Laboratory of Pollution Control and Resources Reuse, College of Environmental Science and Engineering, Tongji University, Shanghai 200092, PR China
 
 
Submission date: 2023-08-01
 
 
Final revision date: 2023-10-22
 
 
Acceptance date: 2023-11-11
 
 
Online publication date: 2024-02-09
 
 
Publication date: 2024-03-18
 
 
Corresponding author
Wei Xu   

Shanghai Shenhuan Environment Engineering Co., Ltd. Shanghai 200092, China
 
 
Guang Ming Li   

State Key Laboratory of Pollution Control and Resources Reuse, College of Environmental Science and Engineering, Tongji University, Shanghai 200092, PR China
 
 
Pol. J. Environ. Stud. 2024;33(3):2927-2937
 
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ABSTRACT
Municipal sewage sludge has a high content of phosphorus, which has a high utilization value. However, this useful resource is always wasted during sludge landfill and incineration processes. In this study, lime was used to regulate the stability of sludge and lime-dried sludge (LDS) was used as a substitute for raw meal and sintering additive for cement clinker production. The variation of phosphorus content or concentration and its threshold level in LDS was investigated. The results showed that after lime drying, 90% of the phosphorus in the sludge existed in the form of inorganic phosphorus (IP), of which 80% was in the stable apatite state. More than 85% of the phosphorus in LDS was eutectic with clinker, avoiding secondary pollution in the synergistic process of cement kiln. The addition of LDS as a phosphorus sintering flux for clinker plays a good role in promoting the formation of bauxite in clinker and improving the burnability of raw materials. The addition of up to 15 wt.% of LDS containing 0.53% P2O5 to cement raw meal does not affect the clinker reaction. As an important flux in cement production, LDS can save phosphate rock and replace flux as a cement sintering ingredient.
eISSN:2083-5906
ISSN:1230-1485
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