ORIGINAL RESEARCH
Detoxification of Electroplating Sludge
by Bioleaching: Process and Kinetic Aspects
Sundramurthy Venkatesa Prabhu1, Rajoo Baskar2
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1Department of Biotechnology, Centre for Research, K.S. Rangasamy College of Technology, Tiruchengode 637215, India
2Department of Chemical Engineering, Centre for Research, Kongu Engineering College, Erode 638052, India
Submission date: 2014-06-24
Final revision date: 2014-09-12
Acceptance date: 2014-09-23
Publication date: 2015-05-20
Pol. J. Environ. Stud. 2015;24(3):1249-1257
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ABSTRACT
The presence of significant amounts of heavy metals in industrial sludge poses a severe threat to the
environment and human health. In this study, bioleaching of heavy metals from electroplating industrial sludge
was investigated using indigenous Acidithiobacillus ferrooxidans as the bacterial agent. The effect of sludge
loading on the efficiency of heavy metal removal by bioleaching was studied. The efficiency of bioleaching
was assessed based on media acidification, oxidation-reduction potential, and concentration of heavy metals
in the aqueous solution. Experimental results showed that the sludge loading had great impact on the bioleaching
process. At sludge loading of 1% (w/v), maximum removal of 96.31% and 84.4% was achieved for the
heavy metals Zn and Ni, respectively. Bioleaching data were subjected to first-order-based kinetic studies for
rate constant and further shrinking core model analysis was applied. It was found that the rate constants for Zn
and Ni bioleaching were maximum at the treatment with lower sludge loading. The kinetic analysis using the
shrinking core model revealed that chemical reaction step controls the overall rate of the bioleaching process.
Such a kinetic study will be helpful in designing the sludge detoxification process by bioleaching.